5KW capacitive load AC_DC charger
Release time:
2023-05-24 14:26

PROJECT INTRODUCTION
The reference design is a peak 5KW AC/DC solution for capacitiveload,with input range 90-264Vac and output OV~700V/7AInterleaved parallel PFC and phase-shift full bridge DC/DC weredesigned to adapt to the wide output voltage range of 0-700V. Tomeet the design spec of high capacitive load, the current loop soft-start was optimized and CC & CV dual control loop was designed toensure the system reliability.
DESIGN SPECIFICATION
| Input Voltage | 90Vac~264Vac |
| Output Voltage | 700Vdc |
| Rated Power | 5000W |
| Switching Frequency | PFC: 60KHz; Full Bridge: 100KHz |
| Rated Load Charging Time | 10mF (1s charge from 0-700V) |
FEATURES
· MCU control, input power auto-regulate according to different input;:
· 10mF charging form 0 to 700V in 1s;
· Patented current-loop soft-start method, fast power replenishment;
· Online high frequency charging and discharging:
MAIN TOPOLOGY

MAIN DEVICES
| Function | Part Number | Brand |
| Input Fuse | 0324040.MXP | Littelfuse |
| Relay | CHS01-S-112LA | Churod |
| Input Rectifier | IXTH60N65X2 | IXYS |
| PFC MOS | IXTH60N65X2 | IXYS |
| PFC Diode | C3D10060A | Wolfspeed |
| Current Sensor | MCA1101-20-5 | Aceinna |
| Full Bridge MOS | IXFH46N65X2 | IXYS |
| Output Rectifier | C5D05770H | Wolfspeed |
| Driver | IXDN604SIA | IXYS |
| MCU | SPC1168 | Spintrol |
MEASUREMENT RESULTS AND WAVEFORMS
Working waveform @110Vac input
Working waveform @220Vac input
110Vac input, 3.5A output charging
230Vac input, 7A output CC charging
PSFB lag leg driver start up
PSFB lead leg driver start up
High frequency charge & discharge ( continuous flash ) Vout&lout&Iin
50Hz charge & discharge ( continuous flash ) Vbulk&lout&Iin&Vout
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