6.6KW OBC
Release time:
2023-05-24 10:52
PROJECT INTRODUCTION
The reference design is a 6.6kW OBC solution with input voltagerange 176-264Vac, rated output 240-420Vdc/16A. The input topologyis interleaved parallel PFC, DC/DC is full-bridge LLC, and the output isSiC diode bridge rectifier. For the short-circuit protection issue of LLCa more reliable two-level overcurrent protection is used to improvethe system reliability.
DESIGN SPECIFICATION
| Input Voltage | 176Vac~264Vac |
| Output Voltage | 240~410Vdc |
| Rated Power | 6600W |
| Switching Frequency | 94% @full load |
| System Efficiency | PFC:60KHz;LLC:80~300KHz |
FEATURES
· Interleaved design, minimize EMl filter and output capacitor:
· Dualloop control, output CC & CV mode;
· SiC SBD rectifier, no trr issue and improve system efficiency:
· Full protection,including input UVLO, output OVP/OCP.
· Small volume:145mm*235mm*45mm, power density67W/incha3
MAIN TOPOLOGY

MAIN DEVICES
| Function | Part Number | Brand |
| Input Rectifier | DSP45-12A | IXYS |
| PFC MOS | IXFH60N65X2 | IXYS |
| PFC Diode | C3D20060D | Wolfspeed |
| MOSFET Driver | IXDN604SIA | IXYS |
| LLC MOS | IXFH60N65X2 | IXYS |
| LLc Diode | C3D20060D | IXYS |
MEASUREMENT RESULTS AND WAVEFORMS



PFC working woveform, Vgs&Iin&Vds

PFC MOSFET Vgs&Vds

LLC fs<<fr

LLC fs==fr

LLC fs>>fr

Start up @no load, Vo&Io

Start up @full loadVo&Io

Dynamic: 25%load->100% load

Dynamic: 0% load->100%load
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